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Polymer Additives
SpecialChem

Thermally Conductive Plastics (TCPs) Containing Boron Nitride

Boron nitride is an excellent heat conductor and electrical insulator with overall cost reduction while improving physical properties at lower loading.

Boron Nitride for Thermal Management

Why Should You Consider BN

BN for thermoset applications

Application gallery

Application gallery

Boron nitride properties provide many benefits to thermoplastics to enable an efficient thermal conduction combined with electrical insulation:
  • Superior thermal conductivity - BN powders can increase thermal conductivity up to 10 W/mK in-plane
  • Heat dissipation
  • Effective electrical insulation - dielectric constant 3.9
  • Good dispersion
  • Soft and lubricious aspect - Mohs' hardness (=1.2)
These properties lead to:
Properties of Boron nitride

These benefits are valued in many applications to develop more performant and reliable parts to enhance end-user experience.

ELECTRONIC DEVICES



Heat dissipation is critical in electronic devices to ensure a durable and reliable device. Learn more about the benefits provided by Thermally Conductive Plastics in E&E devices.

MEDICAL DEVICES



Thermally conductive plastics contributes to safer and high performance medical devices. They also represent an excellent alternative to metal replacement.

CONSUMER ELECTRONICS



Download this technical paper to see how to provide reliability and comfort to the end user through efficient use thanks to BN electrical insulation to avoid electromagnetic shielding.

APPLIANCES



Break the codes and develop innovative parts aesthetically appealing: see how BN provides design and color freedom!

THERMALLY CONDUCTIVE HOUSINGS



Read this technical paper to understand the four reasons why you should use thermally conductive plastics to improve battery production and operation: it all leads to a production cost!

AUTOMOTIVE PARTS



Understand why thermal management is critical in automotive applications thanks to this infographic and watch this webinar recording to see how to increase miniaturization with more functionality!

LED

Read this case study and this technical paper to see how you can combine thermal management and electrical insulation to optimize LED development.

Medical Devices

Safety of medical devices is closely linked to the notion of usability. Usability includes such factors as ease of learning how to repeatedly use the device in an efficient and effective manner. Consideration of such factors results in a safer product due to less user error.  

Based on the ISO norms in the medical industry today, it is clear that regulations are quickly aligning with the idea of usability to increase safety. For example, ISO/IEC 62366 is a process-based standard that aims to help manufacturers of medical devices 'design in' usability. Manufacturers following this standard must adopt a user-centered design process delivering on actual end-user requirements instead of perceived requirements.   

The end-user interaction with the device, as well as his/her perception of quality and efficiency, must be considered.
In summary, the medical devices have to:
  • work efficiently and effectively
  • be comfortable and safe to use
  • be ergonomic and aesthetically pleasing

As designers and manufacturers in the medical device industry, you face challenging requirements, as devices should be highly performant, precise, ergonomic and easy to use. You also have to deal with challenges of efficiency, size, and thermal performance vs. cost in an environment where there is a clear gap between user expectations and device manufacturer requirements. User expectations such as efficient, safe and ergonomic devices are closely linked to the design, weight and thermal management performance.  

These challenges highlight the need for new features to consider user experience attributes like:
  • Aesthetic
  • Comfort
  • Reliability
  • Performance
  • Ease of use
  • Durability
  • Safety
Medical device new features


The performance and durability expected from medical devices is closely linked to heat dissipation, and generation of heat is systematic in devices which often contain advanced electronics.
Indeed, in some technologies like magnetic resonance imaging (MRI) or computerized axial tomography (CAT) scans, cooling is critical, and this effect is amplified in devices with multiple heat sources. The performance of the device is not the only feature affected, as temperature fluctuations can also impact calibration and results. The use of fans in such devices may not be the best solution as they collect dust and harbor bacteria that might be part of the spread of hospital-acquired infections.  

Heat dissipation can be provided via different manners, but the most optimized route seems to be thermally conductive plastics (TCP) containing Boron Nitride.

Heat dissipation critical in electronic devices

To meet the ever-changing needs of consumers in regard to their beloved electronics, designers in the E&E industry must innovate even faster with smaller, more complex, and more powerful devices.

The challenge is that along with these elevated designs come elevated operating temperatures and more heat generation. Performance and heat are closely linked as electronic circuitry operates best at lower temperatures.

electronic

Therefore, this massive growth in electronic equipment requires innovative solutions that meet the new challenges in thermal management. Heat dissipation enables lower operating temperatures to:
  • Enable durable and reliable electrical components
  • Prevent premature failure
  • Maintain performance over time
electronic equipment

Boron Nitride (BN)-based thermally conductive plastics is a solution that stands out as it combines the benefits of plastics and BN, including:
Heat dissipation Design freedom Safety Minimal shielding effect
Miniaturization Light weight Aesthetic System cost reduction

LED

LEDs are efficient lighting sources compares to other sources as it:

last longer last longer
Cost less cost less
empower more lumens per watt empower more lumens per watt

Even though the operating temperature is lower with LEDs, they still produce some heat which can negatively affect their efficiency. This heat is produced by electrical energy that is not converted to useful light but is conducted to outside ambience. Further, LEDs are encapsulated in a transparent resin, which is a poor thermal conductor.

To ensure a lower operating temperature for the device and dissipate the heat, heat sinks provide a path for heat from the LED source to the outside through conduction. Proper heat dissipation of an LED will help to ensure its consistent quality and performance by preventing failure, thus extending the lifespan of the LED, and will also enable the LED to emit more light.

Boron Nitride (BN) is a unique ceramic material that can improve thermal conductivity while remaining electrically insulating. It is, therefore, an attractive alternative to metal, which often requires additional parts or treatment to obtain electrical insulation properties.

BN-based thermoplastics heat sinks provide:
  • Thermal conductivity and electrical insulation combination
  • Potential replacement of over-engineered metal-based thermal management systems
  • Good chemical and corrosion resistance for long term service
  • Production cost reduction vs. aluminum
  • Weight savings
  • Lower cost through higher design freedom
  • Color freedom
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