Joint Study to Produce Plastics Raw Materials From CO₂ Receives NEDO Approval

TAGS:  Sustainability / Natural Solutions    

Tosoh Corporation managed the parties in joint proposal of “development of technology for producing raw materials for plastics using CO₂ and/or other sources.” selected by Japan’s New Energy and Industrial Technology Development Organization (NEDO) funded by the Green Innovation Fund.

Collaborators in Project

Tosoh’s proposal collaborators include Mitsubishi Gas Chemical Company, Inc., the Interdisciplinary Research Center for Catalytic Chemistry at the National Institute of Advanced Industrial Science and Technology (AIST); Professors Keiichi Tomishige and Yasuhiro Fukushima, of Tohoku University Graduate School of Engineering’s Departments of Applied Chemistry and of Chemical Engineering, respectively; Professor Masazumi Tamura, of Osaka City University’s Research Center for Artificial Photosynthesis; and Colcoat Co., Ltd.

These parties will now collaborate in aiming to reduce CO₂ emissions during the manufacture of polycarbonate and polyurethane by eliminating from the process the need for the conventional raw material phosgene.

They will, moreover, strive to achieve technology to convert CO₂ into a raw material for plastic production by 2030. Their hope is to achieve the same plastic manufacturing cost as currently while improving the functionality of the plastic produced. To those ends, they will pilot the production of several hundred to several thousand tons of plastic per year.

The Japanese government’s goal of carbon neutrality by 2050 looms large in this project’s efforts to develop technology to capture CO₂ for use as a raw material for plastic. Using CO₂ in place of phosgene as a raw material to produce dialkyl carbonate and isocyanate, the raw materials for polycarbonate and polyurethane, will reduce CO₂ emissions well below those generated with phosgene.
This, in turn, will reduce overall greenhouse gas (GHG) emissions in plastic production from raw material to finished product. Proposed process modifications, moreover, will improve the functionality of polycarbonate and polyurethane.

Manufacturing Technology for Functional Chemicals

This project will also accelerate the development of manufacturing technology for functional chemicals using CO₂ as a raw material. To ensure the widespread future use of that technology, the project collaborators will conduct a life cycle assessment of the chemicals it yields.

Project partner Mitsubishi Gas Chemical Company will use CO₂ as a raw material to develop an intermediate for the polycarbonate manufacturing process that emits fewer GHGs than conventional processes.

By applying this technology to the development of high-performance polycarbonate, Mitsubishi Gas Chemical Company aims to develop and demonstrate functional chemical manufacturing technology for polycarbonates on a commercial scale toward achieving carbon neutrality by 2050.

Tosoh believes that its efforts to reduce GHG emissions considering climate change will lead to its medium- to long-term business growth. The company, therefore, continues to contribute to the realization of a sustainable society, promoting the development of technologies to raise energy use efficiencies; to reduce GHG emissions; and to separate, recover, and convert CO₂ for use as a raw material.

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Source: Tosoh